Cylinder Brush Construction and Information

Constructing brush.

Staple Set Tufted Cylinder Brushes.

Staple Set brushes are constructed with a series of individual tufts. 

 

The tufts of filament are inserted into a core which can be made of various materials. Staple set cylinders can have a variety of brush patterns. The function of the brush application combined with the fill material size determines the density and size of the tuft holes.


Coil Wound Cylinder Brushes.

After the metal back strip brush is formed, the strip is attached to a core, shaft or tube and wound under tension to make a coiled cylinder brush. Cores and shafts can be made of different types of materials, most popular materials are stainless steel, aluminium alloy and carbon steel.  

 
 
Open Wound for less Dense Brush     Closed Wound for a Full Brush


The metal back brush can be wound on the core with a right or left hand spiral and a specific pitch to determine brush density. Density is accomplished by winding the strip open for a less dense brush or close wound strip for a full brush.   

The finished coil can be assembled to a core or shaft or unassembled for mounting to a customers shaft in the field.

 
 
Cylinder Wound on Core 
Cylinder Wound on Shaft

Brush fill types.

Schaefer Brush works with multiple suppliers to acquire all types of brush fill; nylon, poly, synthetic, abrasive, stainless, brass, bronze, carbon steel is a small list of material we work with. If you need color, nylons are available in more colors than a rainbow!

Some fills are more common than others but bristle choice can be tailored to your specific needs to assure desired results.Click here to open a PDF of material specifications.


Ready to design your custom Cylinder Brush. Click here and select the type of Cylinder Brush needed in the "Select Brush Type" drop down box.
Want to print a custom brush form, click (get a PDF) after brush type below.

- Cylinder Brush Wound Loose Coil (get a PDF).

- Cylinder Brush Wound on Shaft (get a PDF).

- Cylinder Brush Wound on Core (get a PDF).

- Cylinder Brush Wound on Core with Shaft (get a PDF).

- Cylinder Brush Staple Set (get a PDF).


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