Staple Set Brush is a very common need in industrial brush applications. Wide range of uses and shapes allow it to fulfil a variety of tasks. The staple set process is used for scrub brushes, scratch brushes, utility brushes, and duster brushes.
Filament is most commonly set in blocks, but we also offer cylinder brushes with staple-set filaments. Staple set brushes can be refilled for a reduced cost a limited number of times before being unusable.
The core material needs to be not too hard or too soft and typically thicker for staple penetration
Brush fill is twisted between two stem wires with a single wire on each side.
Brush fill is twisted between four stem wires with two stem wires on each side.
Brush fill is twisted between four stem wires with two layers of fill. Each layer is perpendicular to the other with a single stem wire in each quadrant.
Natural and man-made filament options work in staple-set.